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Material Handling

Material handling, process optimisation, safety enhancement, structural analysis.

Capabilities

Material Handling

Material handling, process optimisation, safety enhancement, structural analysis. Our team combines simulation-driven analysis with practical engineering judgement to give you answers you can act on — not just a report.

Facility & process layout planning+

3D modelling and layout planning support efficient, safe handling operations that maximise throughput while minimising environmental impact.

Chute & transfer point design+

Discrete Element Method (DEM) simulation models how bulk material actually flows through chutes and transfer points, reducing spillage, wear and blockages between conveyors, crushers and screens.

Crushing, screening & sorting systems+

Process simulation combined with mechanical design supports equipment that reliably reduces, sorts and prepares bulk material for the next stage of handling.

Dust control & environmental management+

CFD modelling of airflow and dust dispersion supports suppression system design that protects worker safety and keeps operations within environmental regulations.

Material/process optimisation+

Process simulation identifies where handling systems lose efficiency, supporting design changes that improve recovery, throughput and product quality.

Structural & safety compliance analysis+

Structural analysis of handling infrastructure — conveyors, transfer towers, support structures — confirms equipment can safely handle real operating loads.

Why SynergySim

RPEQ-certified engineers, Melbourne & Gold Coast based, bespoke analysis matched to your project scope and budget.

Discuss your project

Have a material handling challenge?

Tell us about your project and we'll scope the right analysis approach for it.

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